Fabrication of a test rig for gearbox fault simulation and diagnosis
 
More details
Hide details
1
Mechanical Engineering Department, University of Technology- Iraq, Baghdad, Iraq.
 
 
Submission date: 2022-11-06
 
 
Final revision date: 2023-02-05
 
 
Acceptance date: 2023-03-22
 
 
Online publication date: 2023-03-27
 
 
Publication date: 2023-03-27
 
 
Corresponding author
Asaad Abdulhussein Dubaish   

Mechanical Engineering Department, University of Technology- Iraq, Baghdad, Iraq.
 
 
Diagnostyka 2023;24(2):2023204
 
KEYWORDS
TOPICS
ABSTRACT
Gearboxes are one of the most important and widely exposed to different types of faults in machines. Therefore, manufacturers and researchers have made significant efforts to develop different fault detection and diagnostic approaches for gearboxes. However, many research foundations, such as universities, are currently working on developing different gearbox test rigs to understand the failure mechanisms in gearboxes. As a result, in this article, a gearbox testing rig was proposed and fabricated to evaluate gear performance under low-speed working conditions. It describes the primary mechanical apparatus and the measurement tools used during the experimental analysis of a multistage gearbox transmission system. The data-gathering equipment used to acquire the observed vibration data is also discussed. LabVIEW software was used to build a data acquisition platform using an accelerometer and a NI DAQ device. Then different vibration tests were conducted under different operating conditions, when the gearbox was healthy and then faulty, on this test rig, and the gathered vibration data were analyzed based on time domain signal analysis. The preliminary results are promising and open the horizon for simulating different gearbox test scenarios.
 
REFERENCES (31)
1.
Huňady R, Pavelka P, Lengvarský P. Vibration and modal analysis of a rotating disc using high-speed 3D digital image correlation. Mechanical Systems and Signal Processing 2019;121:201–214. https://doi.org/10.1016/j.ymss....
 
2.
Prieto MD, Cirrincione G, Espinosa AG, Ortega JA, Henao H. Bearing fault detection by a novel condition-monitoring scheme based on statistical-time features and neural networks. IEEE Transactions on Industrial Electronics 2012;60(8):3398–3407. https://doi.org/10.1109/TIE.20....
 
3.
Nikhil T, Chandrahas T, Chaitanya C, Ingle SR, Sabareesh GR, Design and Development of a Test-Rig for Determining Vibration Characteristics of a Beam. Procedia Engineering 2016;144:312–320. http://dx.doi.org/10.1016/j.pr....
 
4.
Fessett DJ, Hardware for Testing Gear Transmissions. Mach Des 1975, 47(19): 80–83.
 
5.
Bediaga I, Mendizabal X, Arnaiz A, Munoa J. Ball bearing damage detection using traditional signal processing algorithms. IEEE Instrumentation & Measurement Magazine 2013;16(2):20–25. https://doi.org/10.1109/MIM.20....
 
6.
Guan L, Shao Y, Gu F, Fazenda B, Ball A, Gearbox fault diagnosis under different operating conditions based on time synchronous average and ensemble empirical mode decomposition. ICCAS-SICE 2009 - ICROS-SICE International Joint Conference Proceedings 2009: 383–388.
 
7.
Dhamande LS, Pawar AC, Suryawanshi VJ. Detection of Fault in Gear Box System using Vibration Analysis Method. International Journal of Current Engineering and Technology 2014; 39854(6): 119–122.
 
8.
Suresh S, Mallimoggala S, VPS N, Vibration Analysis of Gearbox Fault Diagnosis using DWT and Statistical Features. Journal of Engineering Research 2021; http://dx.doi.org/10.36909/jer....
 
9.
Al-Arbi S, Gu F, Guan L, Ball A, Naid A. Gearbox fault diagnosis based on vibration signals measured remotely. Key Engineering Materials 2009; 413–414: 175–180. https://doi.org/10.4028/www.sc....
 
10.
Praveenkumar T, Saimurugan M, Krishnakumar P, Ramachandran KI. Fault Diagnosis of Automobile Gearbox Based on Machine Learning Techniques. Procedia Engineering 2014;97:2092–2098. https://doi.org/10.1016/j.proe....
 
11.
Hellinger W, Raffel HC, Rainer GP. Numerical methods to calculate gear transmission noise. SAE Technical Paper 971965 1997. https://doi.org/10.4271/971965.
 
12.
Campbell B, Stokes W, Steyer G, Clapper M, Krishnaswami R, Gagnon N. Gear Noise Reduction of an Automatic Transmission Through Finite Element Dynamic Simulation. SAE Technical Paper 971966 1997:2883–2893. https://doi.org/10.4271/971966.
 
13.
Sew Eurodrive DRE100L4BE5HF/FL Brake Motor 3 Phase, 3 HP, 1735 Rpm, 23 | eTech Surplus. https://etechsurplus.com/produ... (accessed Aug. 15, 2022).
 
14.
Séquence 3: Sciences de l’Ingénieur - Engrenages à arbres parallèles. http://pedagogie.ac-limoges.fr... (accessed Aug. 15, 2022).
 
15.
Alsofyani IM, Idris NRN. A review on sensorless techniques for sustainable reliablity and efficient variable frequency drives of induction motors. Renewable and Sustainable Energy Reviews 2013; 24: 111–121. https://doi.org/10.1016/j.rser....
 
16.
Zamrodah Y. DELTA VFD- user manual. 2016; 15(2): 1–23.
 
17.
Tudose L, Buiga O, Ştefanache C, Sóbester A. Automated optimal design of a two-stage helical gear reducer. Structural and Multidisciplinary Optimization 2010;42(3): 429–435. https://doi.org/10.1007/s00158....
 
18.
Inne – ICBS – International Cooperation and Business Support House.” https://www.icbs.com.pl/oferta... (accessed Aug. 15, 2022).
 
19.
Products - Servo Systems - AC Servo Motors and Drives - Delta. https://www.deltaww.com/en-us/... (accessed Aug. 15, 2022).
 
20.
“servo drive.” https://www.motioncontroltips.... (accessed Jul. 24, 2022).
 
21.
Offi R, Delta High Resolution AC Servo Drive for Network Communication Applications ASDA-A2 Series User Manual Delta High Reso l ution AC Servo Drive for Network Communication Applications ASDA-A2 Series User Manual.
 
22.
Gupta MK, Gupta PK, Giri RK, Gupta A. Smart electric control system using PLC & HMI. International Journal of Mechanical Engineering and Technology 2018; 9(4): 548–555. http://dx.doi.org/10.13140/RG.....
 
23.
Các thành phần có trong một bộ điều khiển PLC | Việt Machine. https://vietmachine.com.vn/cac... (accessed Aug. 15, 2022).
 
24.
Normanyo E, Husinu F, Agyare OR. Developing a Human Machine Interface (HMI) for Industrial Automated Systems using Siemens Simatic WinCC Flexible Advanced Software. Journal of Emerging Trends in Computing and Information Sciences 2014; 5(2): 134–144.
 
25.
Randall RB. Vibration-based Condition Monitoring: Industrial, Aerospace and Automotive Applications. 2011: 13–20.
 
26.
Jiang J, Zhang B. Rolling element bearing vibration modeling with applications to health monitoring. Journal of Vibration and Control 2012; 18(12): 1768–1776. https://doi.org/10.1177/107754....
 
27.
Aherwar A. An investigation on gearbox fault detection using vibration analysis techniques: A review. Australian Journal of Mechanical Engineering 2012; 10(2): 169–183. http://dx.doi.org/10.7158/M11-....
 
28.
“AC102 Datasheet.” https://www.ctconline.com/data... (accessed Aug. 15, 2022).
 
29.
Jaber AA, Bicker R, Industrial Robot Fault Detection Based on Statistical Control Chart. American Journal of Engineering and Applied Sciences 2016; 9: 251–263. http://dx.doi.org/10.3844/ajea....
 
30.
Dhomad TA, Jaber A. Bearing fault diagnosis using motor current signature analysis and the artificial neural network. International Journal on Advanced Science, Engineering and Information Technology 2020; 10.
 
31.
Mohammed JS, Abdulhady JA. Rolling bearing fault detection based on vibration signal analysis and cumulative sum control chart. FME Transactions 2021;49(3):684–695. http://dx.doi.org/10.5937/fme2....
 
eISSN:2449-5220
Journals System - logo
Scroll to top