Failure analysis of refinery hydrogen reciprocating compressors
1
Grupa LOTOS S.A.
2
Akademia Morska w Szczecinie
Submission date: 2017-07-24
Final revision date: 2018-01-15
Acceptance date: 2018-01-15
Online publication date: 2018-01-16
Publication date: 2018-03-12
Diagnostyka 2018;19(1):83–92
KEYWORDS
refineryhydrogen compressorspiston machine faultsfault analysisdiagnostic of reciprocating compressors
TOPICS
ABSTRACT
Hydrogen compressors perform specific functions in the technical system of crude oil processing. The authors characterize consequences of wear margin loss of the compressor, present design solutions of hydrogen piston compressor and divide its construction into functional units. The compressor fault analysis is based on post repair documentation of compressors maintained according to their service life, and making use of technical diagnostics applied to 21 compressors, covering the last 20 years. The analysis distinguishes the loss of compressor wear margin due to loss of functional unit wear margin and due to damage to a compressor component. Faults typical of hydrogen compressor elements have been described. Besides, the authors estimate fault risks for selected elements and risks of wear margin loss of selected functional units. Statistical data are given in tables and bar charts. The analysis outcome indicates the need to implement methods and tools for diagnosing the cylinder unit, comprising several functional units.
REFERENCES (34)
1.
Ahmed M, Gu F, Ball AD. Fault detection of reciprocating compressors using a model from principles component analysis of vibrations. Journal of Physics: Conference series 364, IOP Publishing, 2012. http://dx.doi.org/10.1088/1742....
2.
Bielawski P. Elements of vibration diagnostics of ship engines piston-crank mechanisms. Maritime University of Szczecin, 2002. Szczecin, Poland.
3.
Bielawski P. Identification of technical objects of production systems. Maritime University of Szczecin, 2014. Szczecin, Poland.
4.
Bielawski P. Measurements and limits of the machine wear margin of production systems. Journal of Machine Construction and Maintenance. Maintenance Problems, 2016;1: 129-139.
5.
Bloch H, Hoefner J.: Reciprocating compressors: operation and maintenance. Gulf Publishing Company, 1996. Houston, TX.
6.
Cui H, Zhang L, Kang R, Lan X. Research on fault diagnosis for reciprocating compressor valve using information entropy and SVM method. Journal of Loss Prevention in the Process Industries, 2009; 22(6): 864-867. http://dx.doi.org/10.1016/j.jl....
7.
Downarowicz O. Genesis and Present State of Technological Resources Management. Inżynieria Morska i Geotechnika, 1999/6, pages: 319-325.
8.
Farzaneh-Gord M, Khoshnazar H. Valve fault detection for single-stage reciprocating compressors. Journal of Natural Gas Science and Engineering, 2016; 35: 1239-1248.http://dx.doi.org/10.1016/j.jn....
9.
Füner V. Indiziren kleinster motorverdichter. Kältetechnik, 1960/3, pages: 66-70, 1960/10, pages: 298-302.
10.
Lankenau H. Fluch und Segen des Condicion Monitoring bei Kolbenkompressoren. Industriepumpen + Kompressoren, 1/2007: 22-28.
12.
Loukopoulos P, Zolkiewski G, Benett I, Sampath S, Pilidis P, Duan F, Sattar T, Mba D. Reciprocating compressor prognostics of an instantaneous failure mode utilizing temperature only measurements. Applied Acoustics, 2017; 12. http://dx.doi.org/10.1016/j.ap....
14.
Manepatil SS, Tiwari A. Fault diagnosis of reciprocating compressor using pressure pulsations. International Compressor Engineering Conference, paper 1819. 2006.
15.
Nickol J. Kompressorendiagnose in der praxis. Industriepumpen + Kompressoren, 4/2000 pages: 282-285.
17.
Nuovo Pignone (now GE Oil & Gas) reciprocating compressor type 2HC/1. Technical documentation.
18.
Nuovo Pignone (now GE Oil & Gas) reciprocating compressor type 2HB/1. Technical documentation.
19.
Nuovo Pignone (now GE Oil & Gas) reciprocating compressor type 2HG/2. Technical documentation.
20.
Nuovo Pignone (now GE Oil & Gas) reciprocating compressor type 4HF/3. Technical documentation.
21.
Nuovo Pignone (now GE Oil & Gas) reciprocating compressor type OA/1. Technical documentation.
22.
Pichler K, Lughofer E, Pichler M, Buchegger T, Klement EP, Huschenbett M. Fault detection in reciprocating compressor valves under varying load conditions. Mechanical Systems and Signal Processing, volumes 70-71, 3/2016, pages: 104-119. http://dx.doi.org/10.1016/j.ym....
25.
Rosenberg T, Schuhmann R. Überwachung von Kolbenverdichtern aus Sicht eines Betreibers. Industriepumpen + Kompressoren, 2/2010: 70-74.
26.
Reciprocating Compressors for Petroleum, Chemical, and Gas Industry Services. API Standard 618 sixth edition, December 2013.
27.
Thermodyn (now GE Oil & Gas) reciprocating compressor type KM2. Technical documentation.
28.
Thomassen Compression system reciprocating compressor type C7-2. Technical documentation.
29.
Townsend J, Affan Badar M, Szekerces J. Updating temperature monitoring on reciprocating compressor connecting rods to improve reliability. Engineering Science and Technology an International Journal, 2016; 19: 566-573.
30.
Tung Tran V, AlThobiani F, Ball A. An approach to fault diagnosis of reciprocating compressor valves using Teager-Kaiser energy operator and deep belief networks. Expert Systems with Applications, 2014; 41(9): 4113-4122. http://dx.doi.org/10.1016/j.es....
31.
Urbansky M. Influence of piston compressor inner failure on mechanical system objective function. Diagnostyka, 2016, 17(3): 47-52.
32.
Wang F, Zhang Y, Xu Y, Wang J, Fu X. Design on intelligent diagnosis system of reciprocating compressor based on multi-agent technique. Procedia Engineering, 2012, 29: 3256-3261.
33.
Wang Y, Xue C, Jia X, Peng X. Fault diagnosis of reciprocating compressor valve with the method integrating acoustic emission signal simulated valve motion. Mechanical Systems and Signal Processing, 2015; 56-57: 197-212. http://dx.doi.org/10.1016/j.ym....
34.
Zhao J, Wang S. Analysis for fatigue failure causes on a large-scale reciprocating compressor vibration by torsional vibration. Procedia Engineering, 2014; 74: 170-174.
„Podniesienie poziomu naukowego i poziomu umiędzynarodowienia czasopisma Diagnostyka oraz upowszechniania informacji o wynikach badań lub prac rozwojowych poprzez udział uznanych zagranicznych recenzentów w ocenie publikacji - zadanie finansowane w ramach umowy 745/P-DUN/2017. ze środków Ministra Nauki i Szkolnictwa Wyższego przeznaczonych na działalność upowszechniającą naukę”
© 2006-2023 Journal hosting platform by Bentus
We process personal data collected when visiting the website. The function of obtaining information about users and their behavior is carried out by voluntarily entered information in forms and saving cookies in end devices. Data, including cookies, are used to provide services, improve the user experience and to analyze the traffic in accordance with the Privacy policy. Data are also collected and processed by Google Analytics tool (more).
You can change cookies settings in your browser. Restricted use of cookies in the browser configuration may affect some functionalities of the website.
You can change cookies settings in your browser. Restricted use of cookies in the browser configuration may affect some functionalities of the website.