Selection of worm gearing optimal structure for machine rotary table
More details
Hide details
Volodymyr Dahl East Ukrainian National University
Submission date: 2020-08-05
Final revision date: 2020-10-30
Acceptance date: 2020-11-02
Online publication date: 2021-01-04
Publication date: 2021-01-04
Corresponding author
Oleg Krol   

Volodymyr Dahl East Ukrainian National University
Diagnostyka 2021;22(1):3-10
In this paper, the design of the machine rotary table with a kinematic worm gearing is research. A three-dimensional model of the rotary table assembly structure and the stress-strain state of the worm by the finite element method are researched. Optimization of the worm gearing design with a helicoidally worm as a multivariate problem of optimizing the total minimum length of contact lines in a worm engagement is presented. A feature of this article is the search for such a combination of worm gear input parameters that optimize the characteristics of contact lines by the criterion of minimum contact stresses. As a limiting factor for the criterion of contact length, the coefficient of oscillation is taken. The nature of the extremal function of the contact length depending on the values of the variable’s derivative reflecting the influence of the number of worm threads and the gear ratio is investigated. The effect of the shifting coefficient with the optimal search for the maximum contact length within the standard values of the worm diameter coefficient is shown. An algorithm and an analytical form for the development of a more advanced worm gearing with increased efficiency are proposed.
Pronikov AS, Borisov EI, Bushuev VV et al. Design of metal-cutting machines and machine-tool systems: Handbook-textbook. In 3 volumes. Vol. 2. Part 1. Calculation and design of units and elements of machine tools. Moscow: Mashynostroenye, 1995. Russian.
Avramova TM, Bushuev VV, Gilova LYa. Handbook on metal-cutting machine tools. Moscow: Mashynostroenye, 2012. Russian.
Kotliar A, Basova Y, Ivanova M, Gasanov M, Sazhniev I. Technological assurance of machining accuracy of crankshaft. In: Diering M., Wieczorowski M., Brown C. eds. Advances in Manufacturing II. Manufacturing 2019. Lecture Notes in Mechanical Engineering. Springer, Cham; 2019.
Dobrotvorskiy S, Basova Y, Dobrovolska L, Sokol Y, Kazantsev N. Big challenges of small manufacturing enterprises in industry 4.0. In: Ivanov V, Trojanowska J, Pavlenko I, Zajac J, Peraković D. (eds) Advances in Design, Simulation and Manufacturing III. DSMIE 2020. Lecture Notes in Mechanical Engineering. Springer, Cham 2020; 118-127.
Ganin N. Three dimensional modelling in KOMPAS-3D. Moscow: DMK Publishing house, 2012. Russian.
Krol O, Sokolov V. Parametric Modeling of Gear Cutting Tools. In: Gapiński B, Szostak M, Ivanov V. (eds) Advances in Manufacturing II. Manufacturing 2019. Lecture Notes in Mechanical Engineering. Springer, Cham 2019; 4: 3-11.
Krol O, Sokolov V. Parametric modeling of transverse layout for machine tool gearboxes. In: Gapiński B, Szostak M. Ivanov V. (eds) Advances in Manufacturing II. MANUFACTURING 2019. Lecture Notes in Mechanical Engineering. Springer, Cham 2019; 4: 122-130.
Bass D, Riedl R, Slagle N. 4th and 5th Axis Rotary Table. Mechanical Engineering Department. California Polytechnic State University, San Luis Obispo; 2016.
Mauro G. Anti-Backlach Mechanism for a Rotary Stage. US Patent 6,016,716A, 18 Jun 1996.
Jozwik J, Czwarnowski M. Angular positioning accuracy of rotary table and repeatability of five-axis machining centre DMU 65 monoblock. Advance in Science and Technology Research Journal 2015; 9(28): 89-95.
Dassanayake M, Tsutsumi M. High performance rotary table for machine tool applications. International Journal of Automation Technology 2009; 1: 343-347.
Pavlenko I. Static and dynamic analysis of the closing rotor balancing device of the multistage centrifugal pump. Applied Mechanics and Materials 2014; 630: 248-254.
Pavlenko I, Trojanowska J, Gusak O, Ivanov V, Pitel J, Pavlenko V. Estimation of the reliability of automatic axial-balancing devices for multistage centrifugal pumps. Periodica Polytechnica Mechanical Engineering 2019;63(1):52-56.
Krivosheya AV, Voznyy VV, Melnyk VE. Analysis of the gear tooth gearing by the module m = 2.625 mm of hydraulic pumps. Journal of Engineering Sciences 2017; 4(1): A11-A15.
Altaf S, Mehmood MS, Imran M. Implementation of efficient artificial neural network data fusion classification technique for induction motor fault detection. Journal of Engineering Sciences 2018; 5(2): E16-E21.
Bernatsky IP, Vyushkin NI, Gerasimov VK, Komkov VN. The rational choice of the gearing parameters for worm gears. Gear and worm gears. 1974; 193-210. Russian.
Levitan YuV, Obmornov VP, Vasiliev VI. Worm reducers: Handbook. Leningrad: Mashynostroenye, 1985. Russian.
Litvin FL. The theory of gearing. Moscow: Nauka, 1968. Russian.
Litvin FL, Qi Fan, Fuentes A. “Computerized Design, Generation, Simulation of Meshing and Con.tact of Face-Milled Formate Cut Spiral Bevel Gears”, NASA/CR-2001.
Permyakov A, Dobrotvorskiy S, Dobrovolska L, Basova Y, Ivanova M: Computer modeling application for predicting of the passing of the high-speed milling machining hardened steel. In: Ivanov V. et al. (eds) Advances in Design, Simulation and Manufacturing. DSMIE 2018. Lecture Notes in Mechanical Engineering. Springer, Cham. 2018.
Pacana J, Kozik B, Budzik G. Strength analysis gears in dual path gearining by means of FEM. Diagnostyka. 2015; 16 (1): 41-46.
Fudali P, Pacana J. Application development for analysis of bevel gears engagement using FEM. Diagnostyka. 2015; 16 (3): 47-51.
Marciniec A, Sobolewski B. Modeling and simulation of bevel gearboxes in CAD environment. Diagnostyka. 2015; 16 (3): 69-72.
Bjionowski B. A practical approach for modelling a bevel gear. Geartechnology. 2015; March/April: 68-75.
Sokolov V, Krol O, Stepanova O. Choice of correcting link for electrohydraulic servo drive of technological equipment. In: Ivanov V. et al. (eds) Advances in Design, Simulation and Manufacturing II. DSMIE 2019, LNME, Springer, Cham 2020; 4: 702–710.
Sokolov V, Krol O, Stepanova O. Nonlinear simulation of electrohydraulic technological equipment. J. Physics: Conf. Series. VSPID-20182019; 1278: 012003.
Ivanov V, Dehtiarov I, Pavlenko I, Liaposhchenko O, Zaloga V. Parametric optimization of fixtures for multiaxis machining of parts. In: Hamrol A., Kujawińska A., Barraza M. (eds) Advances in Manufacturing II. MANUFACTURING 2019. Lecture Notes in Mechanical Engineering. Springer, Cham 2019; 2: 335-347.
Kotliar A, Gasanov M, Basova Y, Panamariova O, Gubskyi S. Ensuring the reliability and performance criterias of crankshafts. Diagnostyka. 2019; 20(1): 23-32.
Krol O, Sokolov V. 3D modelling of angular spindle’s head for machining centre. J. Phys.: Conf. Ser. VSPID-2018 2019; 1278: 012002.
Krol O, Sokolov V. Modeling Carrier System Dynamics for Metal-Cutting Machines. International Russian Automation Conference (RusAutoCon) 2018, IEEE, Sochi 2018; 1-5.
Zamriy AA. Practical training course CAD/CAE APM WinMachine. Teaching aid. Moscow: APM Publishing house, 2007. Russian.
Kondrashova SG, Khamidulina DA, Lashkov VA. Engineering design of mechanisms using the APM WinMachine system. Bulletin of Kazan Technological University 2011; 19: 193-198. Russian.
Shelofast VV, Chugunova TB. Fundamentals of machine design. Examples of problem-solving. Moscow: APM Publishing house, 2004. Russian.
Worm gears, cylindrical. Modules and worm diameter factors. GOST 19672-74. Moscow: Publishing Standards, 1979. Russian.
Transmission worm cylindrical gearboxes of general-purpose. Strength and seizing calculations. Moscow: NIIMash Publishing, 1982. Russian.
Journals System - logo
Scroll to top