A mathematical model for designing tooth surfaces in spiral bevel gears and gear meshing analysis
			
	
 
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				Rzeszow University of Technology, The Faculty of Mechanical Engineering and Aeronautics, 
Department of Machine Design , Al. Powstańców Warszawy 12, 35-959 Rzeszów.
				 
			 
										
				
				
		
		 
			
			
		
		
		
		
		
			
			 
			Publication date: 2017-12-20
			 
		 			
		 
	
							
									
		
	 
		
 
 
Diagnostyka 2015;16(1):57-62
 
 
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ABSTRACT
The  project  involved  developing  a  mathematical  model  of  machining  teeth  of  a  spiral  bevel  gear and a mathematical model of the gear pair
. The mathematical model of machining was based on  generative  machining  with  a  single  indexing  system  (face  milling).  On  the  basis  of  tool  geometry, technological settings, kinematics of the process based on the vector and matrix calculus and  differential  machining  geometry,  a  tooth  model  was  built  and  tooth  surfaces  were  obtained.  
The mathematical model of the gear pair was developed with the use of the gear geometry and the obtained  tooth  surfaces  of  the  pinion  and  the  gear.  The  model  allows  for  the  possibility  of  introducing errors due to gear settings and tolerances of the manufacturing errors in housings and other  transmission  components.  The  mathematical  model  of  the  gear  pair  was  used  to  obtain  the  contact pattern and the transmission error graph. An analysis of the results and the pplication of meshing quality indicators allowed us to improve the gear transmission. This process was carried out  in  an  iterative  cycle  by  changing  the  set-up  (by  modifying  technological  machining)  
parameters  of  the  machined  surfaces  of  the  teeth.  The  application  of  both  models,  i.e.  the  mathematical  model  of  machining  teeth  of  a  spiral  bevel  gear  and  a  mathematical  model  of  the  gear pair, was presented using the example of aircraft gear 18:43.